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Wednesday, August 18, 2010

Connector Types

Gruber Industries
cable connectors


here are some common fiber cable types

Distribution Cable
Distribution Cable (compact building cable) packages individual 900µm buffered fiber reducing size and cost when compared to breakout cable. The connectors may be installed directly on the 900µm buffered fiber at the breakout box location. The space saving (OFNR) rated cable may be installed where ever breakout cable is used. FIS will connectorize directly onto 900µm fiber or will build up ends to a 3mm jacketed fiber before the connectors are installed.
Indoor/Outdoor Tight Buffer
FIS now offers indoor/outdoor rated tight buffer cables in Riser and Plenum rated versions. These cables are flexible, easy to handle and simple to install. Since they do not use gel, the connectors can be terminated directly onto the fiber without difficult to use breakout kits. This provides an easy and overall less expensive installation. (Temperature rating -40ºC to +85ºC).
Indoor/Outdoor Breakout Cable
FIS indoor/outdoor rated breakout style cables are easy to install and simple to terminate without the need for fanout kits. These rugged and durable cables are OFNR rated so they can be used indoors, while also having a -40c to +85c operating temperature range and the benefits of fungus, water and UV protection making them perfect for outdoor applications. They come standard with 2.5mm sub units and they are available in plenum rated versions.
Corning Cable Systems Freedm LST Cables
Corning Cable Systems FREEDM® LST™ cables are OFNR-rated, UV-resistant, fully waterblocked indoor/outdoor cables. This innovative DRY™ cable with water blocking technology eliminates the need for traditional flooding compound, providing more efficient and craft-friendly cable preparation. Available in 62.5µm, 50µm, Singlemode and hybrid versions.
Krone Indoor Outdoor Dry Loose Tube Cable
KRONE’s innovative line of indoor/outdoor loose tube cables are designed to meet all the rigors of the outside plant environment, and the necessary fire ratings to be installed inside the building. These cables eliminate the gel filler of traditional loose tube style cables with super absorbent polymers.
Loose Tube Cable
Loose tube cable is designed to endure outside temperatures and high moisture conditions. The fibers are loosely packaged in gel filled buffer tubes to repel water. Recommended for use between buildings that are unprotected from outside elements. Loose tube cable is restricted from inside building use, typically allowing entry not to exceed 50 feet (check your local codes).
Aerial Cable/Self-Supporting
Aerial cable provides ease of installation and reduces time and cost. Figure 8 cable can easily be separated between the fiber and the messenger. Temperature range ( -55ºC to +85ºC)
Hybrid & Composite Cable
Hybrid cables offer the same great benefits as our standard indoor/outdoor cables, with the convenience of installing multimode and singlemode fibers all in one pull. Our composite cables offer optical fiber along with solid 14 gauge wires suitable for a variety of uses including power, grounding and other electronic controls.
Armored Cable
Armored cable can be used for rodent protection in direct burial if required. This cable is non-gel filled and can also be used in aerial applications. The armor can be removed leaving the inner cable suitable for any indoor/outdoor use. (Temperature rating -40ºC to +85ºC)
Low Smoke Zero Halogen (LSZH)
Low Smoke Zero Halogen cables are offered as as alternative for halogen free applications. Less toxic and slower to ignite, they are a good choice for many international installations. We offer them in many styles as well as simplex, duplex and 1.6mm designs. This cable is riser rated and contains no flooding gel, which makes the need for a separate point of termination unnecessary. Since splicing is eliminated, termination hardware and labor times are reduced, saving you time and money. This cable may be run through risers directly to a convenient network hub or splicing closet for interconnection.


What's the best way to terminate fiber optic cable? That depends on the application, cost considerations and your own personal preferences. The following connector comparisons can make the decision easier.

Epoxy & Polish

Epoxy & polish style connectors were the original fiber optic connectors. They still represent the largest segment of connectors, in both quantity used and variety available. Practically every style of connector is available including ST, SC, FC, LC, D4, SMA, MU, and MTRJ. Advantages include:

• Very robust. This connector style is based on tried and true technology, and can withstand the greatest environmental and mechanical stress when compared to the other connector technologies.
• This style of connector accepts the widest assortment of cable jacket diameters. Most connectors of this group have versions to fit onto 900um buffered fiber, and up to 3.0mm jacketed fiber.
• Versions are. available that hold from 1 to 24 fibers in a single connector.

Installation Time: There is an initial setup time for the field technician who must prepare a workstation with polishing equipment and an epoxy-curing oven. The termination time for one connector is about 25 minutes due to the time needed to heat cure the epoxy. Average time per connector in a large batch can be as low as 5 or 6 minutes. Faster curing epoxies such as anaerobic epoxy can reduce the installation time, but fast cure epoxies are not suitable for all connectors.

Skill Level: These connectors, while not difficult to install, do require the most supervised skills training, especially for polishing. They are best suited for the high-volume installer or assembly house with a trained and stable work force.

Costs: Least expensive connectors to purchase, in many cases being 30 to 50 percent cheaper than other termination style connectors. However, factor in the cost of epoxy curing and ferrule polishing equipment, and their associated consumables.

Pre-Loaded Epoxy or No-Epoxy & Polish

There are two main categories of no-epoxy & polish connectors. The first are connectors that are pre-loaded with a measured amount of epoxy. These connectors reduce the skill level needed to install a connector but they don't significantly reduce the time or equipment need-ed. The second category of connectors uses no epoxy at all. Usually they use an internal crimp mechanism to stabilize the fiber. These connectors reduce both the skill level needed and installation time. ST, SC, and FC connector styles are available. Advantages include:

• Epoxy injection is not required.
• No scraped connectors due to epoxy over-fill.
• Reduced equipment requirements for some versions.

Installation Time: Both versions have short setup time, with pre-loaded epoxy connectors having a slightly longer setup. Due to curing time, the pre-loaded epoxy connectors require the same amount of installation time as standard connectors, 25 minutes for 1 connector, 5-6 minutes average for a batch. Connectors that use the internal crimp method install in 2 minutes or less.

Skill Level: Skill requirements are reduced because the crimp mechanism is easier to master than using epoxy. They provide maximum flexibility with one technology and a balance between skill and cost.

Costs: Moderately more expensive to purchase than a standard connector. Equipment cost is equal to or less than that of standard con¬nectors. Consumable cost is reduced to polish film and cleaning sup-plies. Cost benefits derive from reduced training requirements and fast installation time.

No-Epoxy & No-Polish

Easiest and fastest connectors to install; well suited for contractors who cannot cost-justify the training and supervision required for standard connectors. Good solution for fast field restorations. ST, SC, FC, LC, and MTRJ connector styles are available. Advantages include:
• No setup time required.
• Lowest installation time per connector.
• Limited training required.
• Little or no consumables costs.

Installation Time: Almost zero. Its less than 1 minute regardless of number of connectors.

Skill level: Requires minimal training, making this type of connector ideal for installation companies with a high turnover rate of installers and/or that do limited amounts of optical-fiber terminations.

Costs: Generally the most expensive style connector to purchase, since some of the labor (polishing) is done in the factory. Also, one or two fairly expensive installation tools may be required. However, it may still be less expensive on a cost-per-installed-connector basis due to lower labor cost.

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